Analysis of Identifying and Correcting the Digital Printing Defects in Pakistan's Textile Industry

Ambreen; Kashif Javed; Asfandyar Khan; Faiza Anwar; Imran Ahmad Khan; Mumtaz Hasan Malik

doi:10.14502/tekstilec.67.2024070

Authors

Ambreen Department of Textile and Apparel Science, University of Management and Technology, Lahore-54470, Pakistan Author https://orcid.org/0009-0004-8995-6419
Kashif Javed Department of Textile and Apparel Science, University of Management and Technology, Lahore-54470, Pakistan Author https://orcid.org/0000-0001-9157-1930
Asfandyar Khan Department of Textile and Apparel Science, University of Management and Technology, Lahore-54470, Pakistan Author https://orcid.org/0000-0002-0410-2907
Faiza Anwar Department of Textile and Apparel Science, University of Management and Technology, Lahore-54470, Pakistan Author https://orcid.org/0000-0003-4132-4549
Imran Ahmad Khan Department of Textile and Apparel Science, University of Management and Technology, Lahore-54470, Pakistan Author https://orcid.org/0000-0002-7127-5509
Mumtaz Hasan Malik Department of Textile and Apparel Science, University of Management and Technology, Lahore-54470, Pakistan Author https://orcid.org/0000-0003-0849-2583

DOI:

https://doi.org/10.14502/tekstilec.67.2024070

Keywords:

digital printing, textile industry, Pakistan, printing defects, challenges and solutions, sustainability

Abstract

This paper provides an in-depth examination of the issues hindering the adoption of digital textile printing in Pakistan. It presents background on commonly used printing techniques, and analyses industry data to identify major printing defects using quality tools such as Pareto charts and correlation analysis. The root causes of the main defects were determined through cause-effect diagrams and the 5 Whys approach. Preventive solutions are proposed in connection with fabric preparation, process controls, equipment maintenance, training, and sustainable practices. Instead of recommending broad strategies, the study focused on actionable solutions for addressing specific challenges in digital printing, including practical measures for improving operational efficiency in recycling. The analysis provides a comprehensive roadmap for Pakistan's textile industry to overcome current limitations and successfully transition to digital systems for improved productivity, innovation, profitability and global competitiveness.

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